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Chem-Trak Tunnel Express Controller


Chemical Injection System for Tunnel Washers

Chem-Trak Tunnel Express is the ultimate in modularity, allowing versatile configurations to fit your laundry tunnel. With the ability to add various pumps, valves, and other accessories, Chem-Trak Tunnel Express ensures consistent wash quality and predictable costs in any plant.

Chem-Trak Tunnel Express Features:

  • The only tunnel dispenser system with air or electric operated pumps: Air Operated Double Diaphragm Pumps (6.8 GPM) (25.7 LPM) or Electric Diaphragm Pumps (.4 GPM) (1.5 LPM)
  • Less service and maintenance is required with the AODD and EDP pumps because there are no tubes that need to be replaced.
  • High Speed injection with improved accuracy / resolution of chemical dosing (+/- 2%)
  • Exclusive module injection assembly allows for simple, fast, and non-invasive one person calibration
  • Precision metering of pumps to +/- .10 oz./second
  • Flush or no flush configurations
  • Simple, multi-lingual menus (English, Spanish, French, German, Italian, Dutch)
  • Data management reports (Excel)
  • Able to network with multi-washer and conventional Knight dispensers


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Chem-Trak Tunnel Express Installation

Chem-Trak Tunnel Express Programming

KCI-6000

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KCI Driver

 



Exclusive Module Injection Assembly

Exclusive Pump Options for Tunnel Dispensers


AODD Pump

Air Operated Diaphragm Pump
KAP-25: 4 GPM (15 LPM)
Uniflow KAP-50: 12 GPM (45.4 LPM)

CleanGuard EDP Pumps
Electric Diaphragm Pump (EDP)
.4 GPM (1.5 LPM)
1.5 GPM (5.6 LPM)
3.2 GPM (12.1 LPM) at 70 PSI

900 Series Peristaltic Pumps
Peristaltic Pump System
230 oz/min (6.8 LPM) at 30 PSI

Chem-Trak Tunnel Express with AODD Installation Diagram

Chem-Trak Tunnel Express with EDP Installation Diagram
CHEM-TRAK TUNNEL EXPRESS
Base CT Tunnel Control and Options
PART # DESCRIPTION
7667007 CT Tunnel Express Main Controller
7224430 CT Tunnel Express Power Supply, 120 VAC
7224441 CT Tunnel Express Power Supply, 240 VAC
7641410 CT Tunnel Express POB Unit for EDP Pumps (10 Pump)
7641405 CT Tunnel Express Peristaltic Pump Case w/ POB-6010 (10 Pump)
7655040 WinReporter Version 3.6 PC Interface and Software Package w/
Cables and KCI PC Interface
2200084 Air Solenoid Valve/Regulators/Gage Assy (x10), Pressure Switch
assy. Installed for AODD Pumps
2200085 Air Solenoid Valve/Regulators/Gage Assy (x6), Pressure Switch assy.
Installed for AODD Pumps
7664209 Water Flush Solenoid Valve Assembly w/ Regulator and Gage
Fluid End Components
PART # DESCRIPTION
7630538 Tunnel Flush Manifold Assy., Four Port
1600929 Check Valve, 1/2" Ported w/ EPDM Seals, includes Kynar barb ftg.
1600921 Check Valve, 1/2" Ported w/ Viton Seals, includes Kynar barb ftg.
7630576-1 Tunnel Water/Chemical Injection "T" w/ Check Valve, Viton
7630576-2 Tunnel Water/Chemical Injection "T" w/ Check Valve, EPDM
1600362 1/2" Kynar port plug (for unused manifold ports)
1600826 KAP-25-SP, 1/4" AODD Pump, Polypropylene/Santoprene, 4 GPM (15 LPM)
1600827 KAP-25-TP, 1/4" AODD Pump, Polypropylene/PTFE, 4 GPM (15 LPM)
1600828 KAP-25-SK, 1/4" AODD Pump, Kynar/Santoprene, 4 GPM (15 LPM)
7640638 AODD Pump Cabinet, Stainless Steel for 1/4" AODD Pumps w/ Mounting hardware
7640631 AODD Pump Cabinet, Stainless Steel for 1/2" AODD Pumps w/ Mounting hardware
7640636-01 CleanGuard Electric Diaphragm Pump, .4 GPM(1.5LPM), EPDM Seals, 110 VAC in Stainless Steel Case
7640636-02 CleanGuard Electric Diaphragm Pump, .4 GPM(1.5 LPM), EPDM Seals, 230VAC in Stainless Steel Case
7640637-01 CleanGuard Electric Diaphragm Pump, .4 GPM(1.5 LPM), Viton Seals, 110 VAC in Stainless Steel Case
7640637-02 CleanGuard Electric Diaphragm Pump, .4 GPM(1.5 LPM), Viton Seals, 230 VAC in Stainless Steel Case
8600126-01 KP-9270 XP, 230 Oz./min (6.8 LPM) Peristaltic Pump w/ QC Panel, 110 VAC w/ T-86E Squeeze Tube
8600126-02 KP-9270 XP, 230 Oz./min (6.8 LPM) Peristaltic Pump w/ QC Panel, 230 VAC w/ T-86E Squeeze Tube
8600115-01 KP-8120BXP,40 Oz./min(1 LPM) Peristaltic Pump w/ QC Panel,110 VAC w/ T-66E Squeeze Tube
8600115-02 KP-8120BXP,40 Oz./min(1 LPM) Peristaltic Pump w/ QC Panel, 230 VAC w/ T-66E Squeeze Tube
Tunnel Module Chemical Injection Components
PART # DESCRIPTION
2200096 Module Injection Assembly w/ Ball Metering Valve, Three Way Ball Valve, Two Way Ball Valve and Uni-strut Mounting Brackets, Inlet Check Valve (EPDM)
2200097 Module Injection Assembly w/ Ball Metering Valve, Three Way Ball Valve, Two Way Ball Valve and Uni-strut Mounting Brackets, Inlet Check Valve (Viton)
2200082 Air Operated Antisiphon Valve w/ PTFE Body/Seals mounted on above
2200083 Sight Glass for MIA, mounted